Pakistan's Leading KEMA Labs & DEKRA Mark - Certified Busway Manufacturers
Manufacturing
Macht Power Busway Manufacturing Excellence
Precision-engineered busway systems designed for performance, safety, and long-term reliability—manufactured under globally certified processes.
Highlights
Approved by NTDC | WAPDA | KE | PCSIR
IEC 61439 Compliant
About Manufacturing Excellence
MACHT Power Busway Solutions delivers high-performance insulated sandwich busway systems through advanced manufacturing, precision engineering, and strict quality control at every stage.
Manufacturing Process
1. Material Selection & Preparation
- ETP Copper & High-Grade Aluminum (EGA / ALBA – ASTM 6060-3)
- Purity up to 99.96%
- Sourced from globally recognized suppliers
Quality Checks:
- MTC verification
- Chemical & physical testing
- Surface defect inspection
2. Conductor Extrusion & Surface Treatment
- Hard-drawn extrusion using modern Italian plants
- Tin / Silver plating for enhanced conductivity
- Increased lifespan by 3–5 times
Specialized Processes
Electrolyzing in Controlled Bath Systems
Precision-controlled chemical processes to enhance conductivity and corrosion resistance
Epoxy Coating via Fluidized BedSpray System
Excellent adhesion and insulation integrity
Superior environmental protection
Controlled Environment Application
Temperature & humidity-controlled conditions ensure defect-free coating and consistent quality
3. Precision Engineering
- CNC cutting, punching, and bending
- Robotic welding for non-standard parts
Outcome:
- High accuracy
- Perfect alignment
- Interchangeable components
4. Insulation & Lamination (Core Technology)
- Mylar wrapping & epoxy coating
- Thermal Class B / F / H (130–155°C)
Sandwich Design Benefits:
- Compact conductor stacking (L1, L2, L3, Neutral)
- No air gaps → reduced losses
- Improved thermal efficiency
5. Assembly & Housing
- Aluminum / Steel enclosure
- Heat dissipation design
- Epoxy encapsulation for protection
Fixing Methods:
- Automatic riveting
- High-torque bolting
6. Quality Control & Testing
Conducted as per IEC 61439
- High Voltage (Dielectric) Test
- Electrical Resistance Test
- Temperature Rise Test
- Mechanical Inspection
7. Packing & Warehousing
- Automated wrapping systems
- Biodegradable packing materials
- Safe storage & dispatch handling